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- Assessing the in vitro toxicity of engineered and airborne nanoceramics: contribution to the safe production and use of nanomaterials in the ceramic industryPublication . Bessa, Maria João; Fraga, Sónia; Teixeira, João Paulo; Laffon, Blanca LageAdvanced ceramic technologies have a strong potential for airborne (nano)particle formation and emission, meaning that workers of those industries are at great risk of exposure to these particles. However, toxicological data of these (nano)particles is lacking, particularly for airborne particles released within sectors such as the ceramic industry. To address this relevant topic, the present work aimed to assess the toxicity of occupationally relevant doses of industrially process-generated particles emitted during two industrial thermal spraying technologies [atmospheric plasma spraying (APS) and high velocity oxy-fuel (HVOF)], as well as of four engineered nanoparticles [ENP; tin oxide (SnO2), antimony-tin oxide (ATO; Sb2O3●SnO2), cerium oxide (CeO2) and zirconium oxide (ZrO2)] used as raw materials for ceramics manufacture. Two human respiratory in vitro systems, either conventional alveolar epithelial A549 cultures under submerged or air-liquid interface (ALI) conditions, or advanced three-dimensional (3D) upper airway epithelium (MucilAirTM) cultures at ALI were exposed to the selected particles. Major toxicity endpoints including plasma membrane integrity, metabolic activity, oxidative stress, inflammatory response, and genotoxicity were assessed. Overall, the tested process-generated particles seem to be more toxic compared to the ENP, most likely due to their higher chemical complexity and composition [elevated levels of metallic elements like chromium (Cr) and nickel (Ni)]. Among the two evaluated thermal spraying processes, particles derived from HVOF were more cytotoxic than those emitted from APS. Either fine (PGFP) and ultrafine (PGNP) particles from both spraying processes were able to induce measurable genotoxic effects. While APS particles lead to increased levels of histone 2AX (H2AX) phosphorylation, HVOF particles caused 8-oxo-7,8-dihydroguanine (8-oxo-G) oxidative DNA lesions. ENP were more toxic to human alveolar epithelial cultures when aerosolised than in liquid suspension, particularly ZrO2 NP. On the other hand, advanced MucilAirTM cultures, that better mimic in vivo physiological features, such as the mucociliary defence mechanisms, were quite resistant to both HVOF-derived particles and ENP aerosols. Thus, while 3D human upper airway epithelial cultures exhibited attenuated responses, the conventional A549 cultures were more sensitive to the studied (nano)particles.The present work highlights the hazard of industrially derived (nano)particles, either intentionally used or incidentally released into the workplace air during advanced ceramic processes. Importantly, particles’ physicochemical properties alongside the testing conditions (cell model and type of exposure) played a determinant role in the observed biological responses. These findings reinforce the importance of using physiologically relevant in vitro models in (nano)particle toxicity studies, for better data extrapolation to humans.